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Laser Routing for PCB: Rigid & Flexible Circuit Boards

Laser cutting and routing of printed circuit boards

The increasing demand for smaller, faster, more portable, lighter and more powerful devices is constantly driving PCB manufacturers to innovate.
To meet these demands, more and more manufacturers are turning to advanced laser technology specifically for the cutting and routing of flexible printed circuit boards (FPCs) and IC interposers.
In contrast to traditional mechanical processes, the laser is able to produce the finest and most precise cuts.
This non-contact process reduces mechanical stress and damage, which can be critical for delicate and complex structures.

How does laser routing work at the Photonics Systems Group?

The routing of rigid and, above all, flexible PCBs is a standard process in the production of modern electronics.
The Photonics Systems Group relies almost universally on state-of-the-art USP laser technology for routing processes, which enables residue-free and extremely fast processing.
The rapid movement of the substrate and the ultra-short laser pulses significantly reduce the heat-affected zone compared to conventional processes.

The Photonics Systems Group’s machine solutions set standards by combining the movement of the galvo with the axis system, resulting in cutting processes without stitching errors. The Photonics Systems Group is at your side with theunique process know-how of the Photonics Systems Group, together we evaluate the suitable laser process or provide you with the appropriate process from our process database.

We enable you to achieve the optimum result for your specific requirements.
Our machine solutions are user-friendly, designed for 24/7 industrial operation and can be fully automated on request.

The Photonics Systems Group is at your side as a strong partner – from the feasibility study to the selection of the optimum process machine and the appropriate level of automation – all from a single source.

What are the advantages of laser cutting of flexible printed circuit boards and IC interposers?

  • Cuts and the smallest radii in the micrometer range: This precision cannot be achieved with traditional methods and enables the cutting of the finest structures.
  • Minimal deviations from the target position: The laser technology ensures consistent quality at high quantities in 24/7 operation without wear.
  • Smooth cut edges without mechanical residues: The use of the latest USP laser technology achieves a clean cut edge without carbonization.
  • Avoidance of deformation and damage to surrounding structures: thanks to the minimal heat-affected zone, deformation and damage are avoided.
  • Suitable for various materials: The laser can process materials such as silicon, FR4, polyimide, CCL, ABF, Coverlay, PTFE and more with the same precision.
  • Easy adaptation to different designs and materials: Different production requirements can be implemented quickly without extensive set-up times.
  • No set-up times and tool changes: This increases efficiency and speeds up processing.
  • Reduction in production costs: As there is no tool wear, production costs are reduced.
  • Precise cutting: Increases the yield on the PCB and reduces waste.

Photonics Systems Group is a leading global supplier of laser machines for the depaneling of printed circuit boards.

With precise machines and over 2,000 systems worldwide, we offer flexible solutions for various production processes.
From stand-alone devices to fully automated production lines, including inspection and sorting, you can get everything from a single source.

Our wide range of laser options and system features allows you to find the right balance between cost and quality.

The clean cutting edge with minimal carbonization offers maximum precision.
Thanks to the double head option, we achieve unsurpassed speeds.
Superior accuracy is guaranteed.
The fully integrated automation ensures maximum utilization of the laser.

Our customized solutions

Do you have any questions or need support with your current project?
Our experts are on hand with help and advice.
Contact us today and benefit from our many years of experience and comprehensive know-how!

DR2000

Laser system for drilling and routing PCBs with a green laser

Technical data
DR2010

Laser system for drilling and routing PCBs with UV laser

Technical data
DR3000

Laser system for large substrates for drilling and routing PCBs with a green laser

Technical data
DR3010

Laser system for large substrates for drilling and routing PCBs with UV laser

Technical data
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